How to improve the cleaning efficiency of hanger type shot blasting machine？

The hook type shot blasting integrated machine plays an important role in metal surface treatment, and improving its cleaning efficiency has significant economic and time value for production enterprises.

Here are some methods to improve the cleaning efficiency of the hook type shot blasting machine:

1. Optimize shot blasting parameters

1.1 Adjust the shot blasting speed

Appropriately increasing the impeller speed of the shot blasting machine can increase the projectile speed of the abrasive, thereby enhancing the impact force on the surface of the workpiece and improving the cleaning effect. However, it should be noted that excessive rotational speed may lead to an increased equipment wear and increased energy consumption.

1.2 Control the shot blasting volume

Reasonably increase the shot blasting volume of the shot blasting machine to ensure that the surface of the workpiece is impacted by more steel shot per unit time. But it is necessary to avoid excessive shot blasting, which can cause collisions and energy loss between the steel shots.

1.3 Choose the appropriate steel shot material and specifications

Abrasive of different materials (such as cast steel shots, cut wire shots, etc.) and specifications (diameter size) have different impact properties. Select the steel shots with moderate hardness and appropriate size based on the material, shape, and surface dirt properties of the workpiece to achieve good cleaning results.

2. Improve tooling fixtures

2.1. Optimize the hook design

Design a reasonable hook shape and structure to ensure that the workpiece can rotate and swing smoothly during the shot blasting process, so that all parts can be fully exposed to the impact of the shot and reduce cleaning dead corners.

2.2. Use multiple hooks or multi-layer fixtures

Installing multiple hooks or designing multi-layer fixtures can handle multiple workpieces at once or increase the loading capacity of a single workpiece, thereby improving the unit time processing capacity of the equipment.

3. Reasonably arrange the placement of workpieces

3.1 Avoid workpieces obstructing each other

-Reasonably place the workpiece on the hook or fixture to avoid mutual obstruction between workpieces and ensure that the steel shots can directly impact all surfaces of the workpiece.

3.2 Consider the center of gravity and stability of the workpiece

-Ensure the stability of the center of gravity of the workpiece during the shot blasting process, preventing collisions or drops due to rotation and swinging, thereby ensuring the continuity and stability of shot blasting.

4. Improve ventilation system

A good ventilation system can timely discharge the dust and impurities generated during the shot blasting process, reduce obstacles to the movement of the shot, and maintain a clean environment in the shot blasting room, which is conducive to improving the shot blasting effect

5. Strengthen equipment maintenance and upkeep

5.1 Regularly inspect and replace spare parts

Regularly inspect the wear of vulnerable parts such as blades, protective plates, and directional sleeves of the shot blasting machine, replace severely worn components in a timely manner, and ensure the stable performance of the shot blasting machine.

5.2 Keep the equipment clean and lubricated

Clean up the dust and debris inside the equipment, regularly lubricate the moving parts, reduce the frictional resistance of the shot blasting machine, and improve the operating efficiency of the shot blasting machine.

5.3 Calibrate and debug equipment

Regularly calibrate and debug various parameters of the shot blasting machine, such as the angle of the shot blasting machine and the flow control of the abrasive, to ensure that the hanger type shot blasting machine is in good working condition.

6. Improve operational skills and management level

6.1 Train operators

-Provide professional training to operators to familiarize them with the operating procedures and performance characteristics of the equipment, enabling them to flexibly adjust equipment parameters and achieve cleaning according to different workpiece and process requirements.

6.2 Develop a reasonable production plan

-Reasonably arrange production tasks based on the processing capacity of equipment and the delivery time of workpieces, avoid idle or excessive use of equipment, and ensure the operation of equipment.

For example, another company has strengthened the daily maintenance of the shot blasting machine, regularly replacing spare parts and calibrating equipment parameters, and providing strict training and management to operators, effectively reducing equipment failures and downtime and improving the overall cleaning efficiency of equipment.

In summary, by optimizing shot blasting parameters, improving fixtures, arranging workpiece placement reasonably, strengthening equipment maintenance, and improving operational skills and management levels, the cleaning efficiency of the hook type shot blasting machine can be significantly improved, bringing higher production benefits to the enterprise.

If you are interested in the hanger type shot blasting machine, please feel free to contact us, our highly trained team will provide you with professional service.